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    4x4 and General Service Tools Tools for Ford 4x4's

 Service publications for 1999-2004 Ford Super Duty

       
4x4 Super Duty Front Axle and Hub


Dana-Spicer 50 and 60 Monobeam front axles were used on 1999-2004 Ford Super Duty 4x4 trucks. Early F250 and F350 trucks have Model 50-229 axles, while most later F250 and F350 trucks plus all F450 and F550 models use the Dana 60-248.  Servicing either axle is the same with the exception of some different torque specifications.  Externally, the Model 50 axle looks virtually the same as a Model 60 even down to the cover size, however the differential components are much smaller.

  Ford Super Duty Front Axle Parts

Front Axle Tech Service Bulletins (TSB) give complete coverage of Procedures, Special Tools, and Specs you need to correctly perform specific service procedures on your 1999-2004 Ford F250, F350, F450, or F550 Super Duty 4x4 Truck's front axle.  No other vehicle has a front axle built quite the same way as the1999-2004 Super Duty, Service Procedures and Special Tools are therefore unique.  The first page of each bulletin is similar as Front Hub Removal is covered in all four bulletins.  Each bulletin is pictorially focused on a specific repair, plus each has step by step written instructions to perform the entire job.  Download files require Adobe® Reader® 4.0 or higher to view pages (7.0 or higher preferred).  All files are enabled for high resolution printing.   


TSB4591 Ball Joint
Illustration 8

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TSB4591 Super Duty Ball Joint Service
Explains in text and photos how to Replace the Ball Joints on your Super Duty.  5 pages, 19 Color Photographs.  553 KB, PDF download file.

TSB4591 Download Super Duty Ball Joint Service $4.99


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TSB4594
Illustration 2

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TSB4594 Super Duty Front Hub Service
Covers service procedures for front wheel hub removal and installation.  3 pages, 12 color photographs.  363 KB, PDF download file.

TSB4594 Download Super Duty Front Hub Service $4.99


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TSB4610
Illustration 18

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TSB4610 Super Duty Front Axle Shaft Service
Step by step, we take you through the correct way to remove the front axle shafts, change the axle u-joints, and replace the pressed on knuckle (wheel) and axle shaft seals.  4 pages, 18 color photographs.  472 KB, PDF download file.

TSB4610 Download Super Duty Front Axle Shaft Service $4.99


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TSB4643
Illustration 7

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TSB4643 Super Duty Inner Axle Seal Replacement
The procedures for replacing the inner axle shaft to differential oil seals on your Super Duty is a bit different then methods used on older Ford trucks.  Complete coverage of the steps for performing this important  repair.  5 pages, 17 color photographs.  502 KB, PDF file.

TSB4643 Download Super Duty Inner Axle Seal Replacement $4.99


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TM4637 Super Duty Front Axle Technical Manual
A printed shop repair manual that includes all 4 TSBs'
(4591, 4594, 4610, 4643) sold above in one full color publication.  Get the complete set in one convenient 8½" x 11" open flat book with plastic covers.  17 pages.   (Choose USPS Priority Mail for cheapest shipping option.)

TM4637 Printed Super Duty Front Axle Service Manual $24.98


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